As an authorized Eagle Iron Works distributor, Southern Machinery Company has witnessed the exceptional durability of Eagle equipment across decades of service. Our experience with these Fine Material Washers has demonstrated that with proper maintenance and care, these machines can remain operational for more than 50 years.
Engineering Excellence: The Eagle Iron Works Standard
Eagle Iron Works’ commitment to durability is evident in their equipment design. Their proprietary heavy-duty gear reducers, featuring heat-treated helical gears and triple reduction gearing, operate maintenance-free and provide reliable service throughout decades of operation. The proven reliability of these components has established Eagle Iron Works as an industry leader in aggregate processing equipment.
Installation Guidelines for Optimal Performance
Proper installation is critical for maximizing equipment lifespan. Eagle Iron Works recommends the following installation procedures:
- Establish tub slope at 18° (7′ 9″ for a 24-foot run)
- Verify gear reducer oil level at operating position
- Assess V-belt drive tension
- Remove debris from conveyor shaft area
- Confirm proper conveyor shaft rotation
- Ensure weir levelness through water overflow testing
- Verify backflush channel clearance
- Inspect side flare connections for leaks
For comprehensive installation guidance, we recommend obtaining the official pre-operational checklist from Eagle Iron Works.
Strategic Spare Parts Management
Southern Machinery Company maintains an extensive inventory of Eagle Iron Works components. However, maintaining an on-site stock of critical spare parts is essential for minimizing potential downtime.
Recommended Spare Parts Inventory:
General Components:
- Spider coupling (1)
Hydrotex Lower Bearing Components:
- Complete bearing assembly
- Gasket set
- Housing
- Pressure gauge
- Wear sleeve
- Bearing protector
Grease-Type Lower Bearing Components:
- Wear sleeve
- Bearing
- Seals (both types)
- Gasket set
Conveyor Shaft Components:
- Right-hand assembly with spiral*
- Left-hand assembly with spiral
- Flight shoes (quantity dependent on machine specifications)
*Note: Single screw configurations require only right-hand components
Technical Troubleshooting Procedures
Our technical expertise has identified several common operational issues and their solutions:
Material Accumulation Management
Address material buildup in the pool area by evaluating:
- Screw speed calibration
- Silt dilution ratios
- Feed rate optimization
Fine Material Retention
To address fine material loss:
- Evaluate fresh water flow rates
- Maintain proper silt dilution (minimum 50 gpm/tph)
Product Moisture Control
For optimal moisture content:
- Monitor backflush water flow
- Adjust feed rates accordingly
- Maintain 80% solids content for concrete sand applications
Hydrotex Bearing Maintenance
Proper bearing operation requires:
- Clean water supply (25 psi, 25 gpm)
- Regular wear inspection (replace at 1/8″ wear)
- Consistent water quality monitoring
Professional Support and Service
As your dedicated Eagle Iron Works distributor, Southern Machinery Company provides comprehensive support for your equipment needs. Our technical expertise ensures your Fine Material Washer maintains peak operational efficiency throughout its service life.
Our commitment extends beyond equipment sales to include:
- Technical consultation
- Maintenance support
- Spare parts procurement
- Performance optimization services
With proper maintenance and professional support, Eagle Iron Works Fine Material Washers consistently demonstrate exceptional longevity. Southern Machinery Company stands ready to support your aggregate processing operations with expert service, contact us today at (615) 832-3365.